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Differences between ASTM A691 And ASTM A335 Alloy Steel Pipes

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ASTM A691 and ASTM A335 are both used in high-pressure, high-temperature industrial applications, but they are fundamentally different. ASTM A691 covers electric-fusion-welded (EFW) pipes manufactured from pressure-vessel-quality plate, making it ideal for large-diameter piping. In contrast, ASTM A335 specifies seamless ferritic alloy-steel pipes, which are preferred when seamless construction is required.

They also utilize different grading systems, with A335 commonly featuring P-grades like P11, P22, and P91. Selecting the correct standard depends on operating conditions, dimensions, and applicable design codes rather than assuming they are interchangeable.

What Is ASTM A691 Steel Pipe?

ASTM A691 steel pipe is a type of carbon and alloy steel pipe designed for high-pressure service at high temperatures. It is manufactured from pressure-vessel-quality plate and is generally produced as welded pipe. The standard is commonly used for demanding piping systems in power generation, petroleum processing, petrochemical plants, and other industrial facilities.

Key Features

Feature

Description

High-pressure capability

Designed for pressure service at elevated temperatures

High-temperature performance

Suitable for demanding industrial systems

Welded construction

Manufactured from pressure-vessel-quality plate with longitudinal weld

Various material options

Carbon and alloy steel grades for different service requirements

Strict quality requirements

Specified heat treatment, testing, and inspection procedures

Common Applications

Application

Typical Use

Power generation plants

High-pressure steam and utility systems

Petroleum refineries

Process piping

Petrochemical facilities

High-temperature industrial systems

High-pressure process piping

Demanding pressure service

Industrial steam and utility systems

Power and heating

Large-diameter pressure piping

High-capacity systems

Oil and gas processing facilities

Production and refining

Grade and Class – Important Note

Requirement

Action

Grade

Identifies material requirements (chemical composition, mechanical properties)

Class

Defines manufacturing and testing requirements

Complete designation

Specify both grade and class—not just "A691 pipe"

Additional specs

Confirm OD, wall thickness, length, heat treatment, NDT, hydrostatic testing, inspection

ASTM A691 vs. ASTM A335

Aspect

ASTM A691

ASTM A335

Construction

Welded (pressure-vessel-quality plate)

Seamless

Material

Carbon and alloy steel

Ferritic alloy steel

Key Point

Not interchangeable—select based on complete project specification

Not interchangeable—select based on complete project specification

Key Takeaway

ASTM A691 steel pipe is a practical option for high-pressure and high-temperature piping systems where:

  • Welded construction is suitable

  • Pressure-vessel-quality plate is appropriate for the application

Because A691 pipe contains a welded seam, weld quality and examination are particularly important. Selection should be based on the complete project specification—pressure, temperature, pipe size, grade, class, welding, testing, and applicable codes.

What Is ASTM A335 Alloy Steel Pipe?

ASTM A335 alloy steel pipe is a seamless ferritic alloy-steel pipe designed for high-temperature service. It is widely used in power plants, refineries, petrochemical facilities, and other industrial systems where piping must maintain reliable mechanical performance at elevated temperatures.

Key Features

Feature

Description

Seamless construction

No welded seam—suitable where seamless is specified

High-temperature performance

Designed for elevated-temperature service

Alloying elements

Chromium and molybdenum for high-temperature strength and oxidation resistance

Various grades

P5, P9, P11, P22, P91—each with specific composition and properties

Common A335 Grades

Grade

Key Properties

Typical Application

P5

Cr-Mo alloy—elevated-temperature applications

High-temperature process piping

P9

Higher chromium—improved high-temp and oxidation resistance

Demanding high-temperature service

P11

Commonly used in power plants and steam piping

Steam lines, boilers

P22

Widely used for high-temp and high-pressure service

Power generation, refineries

P91

Enhanced creep strength for demanding applications

High-temperature, high-pressure systems

Common Applications

Application

Typical Use

Power generation plants

High-temperature steam and utility systems

Boiler piping

Boiler tubes and headers

Superheater and reheater systems

High-temperature steam lines

High-temperature steam lines

Power and process systems

Heat exchangers

Thermal transfer equipment

Petroleum refineries

Process piping

Petrochemical plants

High-temperature industrial systems

High-temperature process piping

Demanding service conditions

Manufacturing & Quality Requirements

Requirement

Details

Manufacturing

Seamless—solid billet heated, pierced, processed to dimensions

Heat treatment

Applied per selected grade and ASTM requirements

Quality control

Chemical analysis, tensile testing, hardness testing, hydrostatic testing, NDT

Order specification

Specify P-grade, OD, wall thickness, length, heat treatment, testing, inspection

ASTM A335 vs. ASTM A691

Aspect

ASTM A335

ASTM A691

Construction

Seamless

Welded (pressure-vessel-quality plate)

Material

Ferritic alloy steel

Carbon and alloy steel

Key Point

Not interchangeable—select based on project requirements

Not interchangeable—select based on project requirements

Key Takeaway

ASTM A335 alloy steel pipe is a reliable option for high-temperature and high-pressure applications, particularly in:

  • Power generation

  • Refining

  • Petrochemical industries

Where elevated-temperature mechanical performance is critical. Select the correct P-grade for the specific application—each grade has different composition, properties, heat treatment, and hardness requirements.

ASTM A691 vs. ASTM A335: Key Differences

ASTM A691 and ASTM A335 are both used for demanding industrial piping, including applications involving high pressure and elevated temperatures. However, they are different standards covering different types of steel pipe. Understanding their differences is important when selecting materials for power plants, refineries, petrochemical facilities, and other process systems.

Comparison Table

Property

ASTM A691

ASTM A335

Pipe Type

Welded

Seamless

Material

Carbon and alloy steel

Ferritic alloy steel

Starting Material

Pressure-vessel-quality plate

Steel billet

Main Service

High-pressure at high temperatures

High-temperature service

Grade System

Grade and class designations

P-grade designations

Common Grades

Various carbon/alloy steel grades

P5, P9, P11, P22, P91

Typical Applications

Power, refining, petrochemical, pressure piping

Power, boilers, steam, refining, petrochemical

Weld Seam

Longitudinal weld

No longitudinal weld

Key Differences

Aspect

ASTM A691

ASTM A335

Manufacturing Method

Welded—pressure-vessel-quality plate formed and joined along longitudinal seam

Seamless—steel billet heated, pierced, formed, heat-treated

Material & Grade System

Carbon and alloy steel—grade + class designations

Ferritic alloy steel—P-grade designations (P5, P9, P11, P22, P91)

Service Conditions

High-pressure at high temperatures

High-temperature service

Heat Treatment & Testing

Per grade and class—weld examination is important

Per P-grade—chemical, tensile, hardness, hydrostatic, NDT

Typical Applications

High-pressure process piping, power plants, refineries, petrochemical, large-diameter piping

Boiler piping, steam lines, superheaters, heat exchangers, power generation, refineries

Which One Should You Choose?

Condition

Recommended Standard

Welded pipe from pressure-vessel-quality plate meets requirements

ASTM A691

Seamless ferritic alloy-steel pipe required for high-temperature service

ASTM A335

Key Takeaway

  • A691 – welded carbon/alloy steel pipe made from pressure-vessel-quality plate

  • A335 – seamless ferritic alloy-steel pipe for high-temperature service

They may serve similar industries, but they should not be treated as direct equivalents. Before selecting or substituting, review:

  • Material grade

  • Manufacturing method

  • Operating pressure and temperature

  • Dimensions

  • Heat treatment

  • Testing

  • Welding requirements

  • Applicable design code

ASTM A691 vs. A335: Which Pipe Should You Choose?

Choosing between ASTM A691 and ASTM A335 steel pipe depends on the project's operating conditions, required manufacturing method, material grade, and applicable design standards. Neither pipe is universally better. The correct choice is the one that meets the technical requirements of the specific piping system.

Quick Selection Guide

Condition

Recommended Standard

Welded pipe from pressure-vessel-quality plate is suitable

ASTM A691

Seamless ferritic alloy-steel pipe required for high-temperature service

ASTM A335

Choose ASTM A691 When Welded Pipe Is Suitable

Application

Why A691

High-pressure process piping

Welded construction, pressure-vessel-quality plate

Power-generation facilities

Large-diameter capability

Petroleum refineries

Grade and class options

Petrochemical plants

High-pressure, high-temperature systems

Large-diameter industrial piping

Manufacturing and dimensional advantages

Choose ASTM A335 When Seamless Pipe Is Required

Application

Why A335

Boiler piping

Seamless ferritic alloy-steel

Superheater and reheater systems

High-temperature steam lines

High-temperature steam lines

P-grade options (P5, P9, P11, P22, P91)

Power plants

Reliable high-temperature performance

Refineries

Demanding process conditions

Petrochemical facilities

Heat-exchanger and process systems

Key Factors to Consider

Factor

Why It Matters

Operating temperature

Select grade suitable for min/max temperatures

Operating pressure

Confirm pipe size, wall thickness, material, and design code meet pressure requirements

Manufacturing method

Welded (A691) or seamless (A335)

Material grade

Specific grade/class (A691) or P-grade (A335)—not just standard number

Welding requirements

A691 has longitudinal weld—weld quality and NDE important

Heat treatment and testing

Hydrostatic, NDT, hardness, mechanical tests

Project specifications

Follow design code, engineering spec, purchaser requirements

Is A691 Better Than A335?

Question

Answer

Is A691 better?

Not necessarily—different product configurations and material requirements

When to choose A691?

Welded, large-diameter applications

When to choose A335?

Seamless ferritic alloy steel for high-temperature service

Can substitution be based on price/availability?

No—material substitution must be technically verified

Key Takeaway

The safest approach is to provide the supplier with:

  • Operating pressure and temperature

  • Pipe size

  • Grade

  • Quantity

  • Applicable standard

  • Inspection requirements

The supplier can then recommend the appropriate pipe and confirm whether the selected material meets the project specification.

ASTM A691 and ASTM A335 Applications

ASTM A691 and ASTM A335 steel pipes are both used in demanding industrial environments, especially in the power generation, petroleum, refining, and petrochemical industries. However, their manufacturing methods and material specifications make them suitable for somewhat different applications.

ASTM A691 Steel Pipe Applications

Application

Typical Use

Key Consideration

Power plants

High-pressure piping with elevated temperature/pressure

Grade and class selection

Oil refineries

Process piping under demanding conditions

Pressure-vessel-quality plate

Petrochemical plants

High-pressure process and utility piping

Welded construction

Industrial pressure piping

Systems where welded construction meets requirements

Longitudinal weld examination

Large-diameter piping

Practical for larger diameters and custom dimensions

NDT requirements

Oil and gas processing

High-pressure piping systems

Appropriate grade and design conditions

ASTM A335 Steel Pipe Applications

Application

Typical Use

Key Consideration

Boiler systems

High-temperature boiler piping and components

P-grade selection

Superheaters and reheaters

Steam systems at elevated temperatures

High-temp performance

Power-generation plants

High-temperature steam and pressure piping

Seamless construction

Refineries

High-temperature process piping and equipment connections

Alloy content

Petrochemical facilities

Systems exposed to elevated temperatures

Demanding operating conditions

Heat exchangers

High-temperature piping and process applications

P5, P9, P11, P22, P91 grades

Steam pipelines

Where seamless alloy-steel pipe is specified

Operating temperature and pressure

Application Comparison

Application

ASTM A691

ASTM A335

Power plants

Refineries

Petrochemical plants

High-pressure piping

High-temperature piping

Large-diameter welded piping

Boiler and steam systems

Possible

Seamless pipe applications

How to Select the Right Pipe

Factor

Why It Matters

Operating pressure

Determines grade and wall thickness

Operating temperature

Determines material grade

Pipe diameter

May favor welded or seamless

Wall thickness

Pressure capacity

Material grade

A691 grade/class or A335 P-grade

Manufacturing method

Welded vs. seamless

Heat treatment

Required per standard

Testing and inspection

Quality verification

Key Takeaway

  • ASTM A691 – when welded pipe made from pressure-vessel-quality plate is appropriate

  • ASTM A335 – when seamless ferritic alloy-steel pipe for high-temperature service is required

Selecting the correct pipe at the design stage ensures reliable operation, easier inspection, and compliance with project technical specifications.

Our ASTM A691 & A335 Alloy Steel Pipe Products and Shipping Services

We supply premium ASTM A691 and ASTM A335 alloy steel pipes for demanding high-pressure and high-temperature industrial applications. We provide welded A691 pipes for large-diameter systems and seamless A335 pipes (including P11, P22, and P91) for critical boiler and steam systems.

Quality and compliance are paramount. We conduct rigorous inspections—including hydrostatic testing, NDT, and heat-treatment verification—and provide comprehensive Mill Test Certificates (MTCs) to guarantee full adherence to ASTM standards.

Beyond manufacturing, we provide end-to-end global shipping solutions. We understand that timely delivery is critical to maintaining project schedules. Our logistics team manages secure packaging and flexible transportation options (container and bulk freight) to prevent transit damage and ensure your pipes arrive safely and on time.

To receive a customized product and shipping quotation, please contact us today with your required standard, grade, dimensions, testing requirements, quantity, and delivery destination. Our expert team will recommend the optimal alloy steel pipe configuration tailored to your exact needs.

Conclusion

ASTM A691 and ASTM A335 are not interchangeable standards. The key difference lies in manufacturing: ASTM A691 covers welded pipes made from pressure-vessel-quality plate, ideal for large-diameter systems, while ASTM A335 specifies seamless ferritic alloy-steel pipes (e.g., P11, P22, P91) for high-temperature service.

Selecting the correct pipe requires evaluating operating pressure, temperature, wall thickness, and applicable design codes rather than assuming they are equivalent. Rigorous quality control, including nondestructive testing and comprehensive material certificates, is essential to guarantee compliance and safety.

FAQ:

1. What is the main difference between ASTM A691 and ASTM A335?

ASTM A691 covers welded carbon and alloy steel pipe made from pressure-vessel-quality plate, while ASTM A335 covers seamless ferritic alloy-steel pipe for high-temperature service.

2. Is ASTM A691 equivalent to ASTM A335?

No. They are different standards with different manufacturing methods, material requirements, grade systems, and applications. They should not be considered direct equivalents.

3. Is ASTM A335 seamless pipe?

Yes. ASTM A335 specifically covers seamless ferritic alloy-steel pipe for high-temperature service.

4. What are common ASTM A335 grades?

Common A335 grades include P5, P9, P11, P22, and P91. The appropriate grade depends on operating temperature, pressure, mechanical requirements, and the applicable design code.

5. What is ASTM A691 pipe used for?

ASTM A691 pipe is commonly used in power plants, refineries, petrochemical facilities, and high-pressure process piping systems, particularly where welded pipe made from pressure-vessel-quality plate is suitable.

6. Which is better, ASTM A691 or A335?

Neither is universally better. A691 is suitable for certain welded high-pressure applications, while A335 is commonly selected when seamless alloy-steel pipe is required for high-temperature service. The project specification should determine the final choice.

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