ASTM A192/SA192 Boiler Tube

ASTM A192 boiler tubes are made of grade 192 stainless steel that has undergone numerous test sample hardness tests, flattening tests, flaring tests, flange tests and hydraulic tests. We basically manufacture these ASTM A192 boiler tubes according to the seamless cold drawn process to maintain their smooth surface texture and stabilize their chemical composition

ASTM A192,ASME SA192 High-Pressure Seamless Carbon Steel Boiler And Superheater Tubes sizes and thicknesses usually furnished to this specification are 1 ⁄ 2 in. to 7 in. [12.7 to 177.8 mm] outside diameter and 0.085 to 1.000 in. [2.2 to 25.4 mm], inclusive, in minimum wall thickness.

Specifications : ASTM A192 / ASME SA192

Dimensions : ASTM, ASME, and API

Size Range : OD:1/4″ (6.25mm) to 8″ (203mm), WT 0.02″ (0.5mm) to 0.5″(12mm)

Outer Diameter : 10 MM – 38.1 MM

Wall Thickness : 1 MM – 10 MM

Length : 3000 MM – 16000 MM

Length : Single Random, Double Random & Required Length, Custom Size – 12m lengths

Ends : Plain end or beveled end, square cut, burr-free, Plastic Cap at Both end

Process : Cold drawn, Cold rolled, Hot Rolled

   

ASTM A192 Boiler Pipe & Tube Chemical Composition

C, %	Mn, %	Si, %	P, %	S, %
0.06-0.18	0.27-0.63	0.25 max	0.035 max	0.035 max

 

ASME SA192 Standard Pipes Mechanical Properties

Steel Standard	Steel Grade	Tensile Strength	Yield Strength (MPa)	Elongation (%)	Impact (J)	Hardness
			not less than	not less than	not less than	not less than
ASTMA 192M ASME SA-192M	A 192/SA-192		180	35	-	77HRB(137HBW)
ASME SA179 ASTM A179	SA 179/A 179		180	35	-
ASTMA 210M ASME SA-210M	A210A1/SA-210A1		255		-	79HRB(143HBW)
	A210C/SA-210C		275		-	89HRB(179HBW)

 

Tolerances of  Wall Thickness

Outside Diameter, in. [mm]	Wall Thickness, %
	0.095[2.4] and Under		Over 0.095 to 0.150 [2.4 to 3.8], incl		Over 0.150 to 0.180 [3.8 to 4.6], incl		Over 0.180,[4.6]
	Over	Under	Over	Under	Over	Under	Over	Under
Seamless, Hot-Finished Tubes
4 [101.6] and under	40	0	35	0	33	0	28	0
Over4[101.6]	....	....	35	0	33	0	28	0
Seamless, Cold-Finished Tubes
	Over				Under
1 1 ⁄ 2 [38.1] and under	20				0
Over 1 1 ⁄ 2 [38.1]	22				0

ASTM A192 Equivalent Steel Grade:

ASTM STANDARD

UNS NO.

KOREA/JAPANES

GERMAN

BRITISH

BELGIAN

FRENCH

ITALIAN

KS/JIS Symbol

KS/JIS Numbe

Re marks

DIN Type

DINNumber

MateriralNumber

Re marks

B.SNumber

B.S Grade

Remarks

NBN Type

NBN Grade

Re marks

AFNOR Type

NF Number

Re marks

UNI Type

UNI Number

Re marks

A 192Seamless C-Steel Boiler Tube for High Pressure Service

K01201

STBH 340 / STB 340

D3563 / G3461

(30)

St 35.8

17175

1.0305

3059

320

(27)(30)

D45

837

(27)

TU 37C

A49-213

(27)

C14

5462

(27)

 

Tolerances of  Outside Diameter

Outside Diameter,in. [mm]	Permissible Variations, in. [mm]
	Over	Under
Hot-Finished Seamless Tubes
4 [101.6] and under	1 ⁄ 64 [0.4]	1 ⁄ 32 [0.8]
Over 4 to 7 1 ⁄ 2 [101.6 to 190.5], incl	1 ⁄ 64 [0.4]	3 ⁄ 64 [1.2]
Over 7 1 ⁄ 2 to 9 [190.5 to 228.6], incl	1 ⁄ 64 [0.4]	1 ⁄ 16 [1.6]
Cold-Finished Seamless Tubes
Under 1 [25.4]	0.004 [0.1]	0.004 [0.1]
1 to 1 1 ⁄ 2 [25.4 to 38.1], incl	0.006 [0.15]	0.006 [0.15]
Over 1 1 ⁄ 2 to 2 [38.1 to 50.8], excl	0.008 [0.2]	0.008 [0.2]
2 to 2 1 ⁄ 2 [50.8 to 63.5], excl	0.010 [0.25]	0.010 [0.25]
2 1 ⁄ 2 to 3 [63.5 to 76.2], excl	0.012 [0.3]	0.012 [0.3]
3 to 4 [76.2 to 101.6], incl	0.015 [0.38]	0.015 [0.38]
Over 4 to 7 1 ⁄ 2 [101.6 to 190.5], incl	0.015 [0.38]	0.025 [0.64]
Over 7 1 ⁄ 2 to 9 [190.5 to 228.6], incl	0.015 [0.38]	0.045 [1.14]

 

Tolerances of Length

Method of Manufacture	Outside Diameter, in. [mm]	Cut Length,in. [mm]
		Over	Under
Seamless, hot-finished	All sizes	3 ⁄ 16 [5]	0 [0]
Seamless, cold-finished	Under 2 [50.8]	1 ⁄ 8 [3]	0 [0]
	2 [50.8] and over	3 ⁄ 16 [5]	0 [0]
	2 [50.8] and over	3 ⁄ 16 [5]	0 [0]

Mechanical Tests

Flattening Test—One flattening test shall be made on specimens from each end of two tubes selected from each lot.
Flaring Test—One flaring test shall be made on specimens from each end of two tubes selected from each lot.
Hardness Test—Brinell or Rockwell hardness tests shall be made on specimens from two tubes from each lot.
Hydrostatic Test—Each tube shall be subjected to the hydrostatic pressure test.

 

Applications:

1, For evaporator, heat exchangers, condensers, heat transfer equipment and similar pipes.

2, Widely used in the mechanical treatment field, petrochemical industry, transport and construction field

3, Ordinary structural purposes and mechanic structural purposes, for example in construction field, fulcrum bearing etc;

4, The transportation of fluids in the projects and big equipments, for example transport of water, oil, gas etc

5, Can be used in low and medium pressure boiler for the transportation of fluids, for example steam tube, big smoke tube, small smoke tube, generating tube etc

 

Packing:

Packed in wooden box or bundles protected with plastic paper, and suitably protected for sea-worthily delivery or as requested.

The Product marking shall include the ASTM A192 or ASME SA192, size, heat no., Lot No. and Manufacture name or logo.