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ERW Steel Pipe

Type: HFI Steel Pipe, EFW Steel Pipe, HFW Steel Pipe Welded Steel Pipe
Application: Gas, heating, water Transportation, construction, mechanical application, aviation, offshore platform, etc
OD: 21.3-660mm. WT: 1-17.5mm. LENGTH:0.5-22m
Standard & Grade: API 5L PSL1/PSL2 Gr.A,Gr.B,X42,X46,X52,X56,X60,X65,X70, ASTM A53, ASTM A500, JIS G3466, ASTM A252, ASTM A178, AN/NZS 1163, AN/NZS 1074, EN10219-1, EN10217-1
End: Square/Plain/Beveled/Threaded ends
Surface: Bare, Lightly Oiled, Painting, Zinc/Anti-corrosive Coating
Packing: Bundled/In Bulk, Plastic Caps Plugged, Waterproof Paper Wrapped
Delivery: Within 10-30 days and depends on your order quantity
Payment: TT, LC , OA , D/P
Availability:

Products description

ERW (Electric Resistance Welded) pipes are welded longitudinally, manufactured from Strip / Coil and can be manufactured up to 24” OD. ERW pipe cold formed from a ribbon of steel pulled through a series of rollers and formed into a tube which is fused through an electric charge.

 ERW are used for mechanical and pressure applications, and for ordinary uses in steam, water, gas and air lines. More than 350 different combinations of finish, end treatments and lengths are available on standard pipe. Our standard process is hot-dip galvanization to ASTM A53 requirements.


ERW welded pipe from steel plate welding into the round pipe, divided into high frequency resistance welded pipe (ERW welded pipe), straight seam arc welding pipe (LSAW), spiral welded pipe.Electrical engineering with "SC", can be used as water gas pipe can also be used as threading pipe, relatively thick.


Pipeline pipe, also known as wire pipe, is relatively thin, denoted by "T", and can only be used for thread. ERW steel pipe , Electric Resistance Welded Pipe


ERW tube is "high frequency resistance welding steel tube", and the common welding process is different, the weld line is from the base material of the steel belt body melted, the mechanical strength is better than the general welded. ERW stands for resistance welding, resistance welding has the characteristics of high production efficiency, low cost, material saving and easy automation, so it is widely used in aviation, aerospace, energy, electronics, automotive, light industry and other industrial sectors, is one of the important welding processes.


Production Process for ERW Steel Pipe

Uncoiling --- 2. Leveling --- 3. End cutting --- 4. End shearing welding --- 5. Super coil accumulator --- 6. Edge cutting --- 7. Ultrasonic detection --- 8. Forming --- 9. Electric induction welding --- 10. Ultrasonic detection for weld seam --- 11. Medium frequency heat treatment --- 12. Air cooling --- 13. Water cooling --- 14. Sizing --- 15. Flying cutting --- 16. Flush-out --- 17. Cropping --- 18. Flattening testing --- 19. Straightening --- 20. End facing and bevelling --- 21. Hydrodynamic testing --- 22. Ultrasonic detection for weld seam --- 23. Ultrasonic detection for pipe end --- 24. Visual and dimensions inspection --- 25.Weighting and measuring --- 26. Marking --- 27. Coating --- 28. Pipe-end protection --- 29. Bending --- 30. Shippingthe process of erw



Main Characteristics of ERW Steel Pipes

High-security welding seam: as a result of special welding method of melting of the parent metal together without filler metal, the welding property is better and the welding seam is much smaller than spiral welded pipes.


Cost effective and short production period


A wide range of thickness/diameter ratio, covering hundreds of specification


In –line inspection and testing




Application of ERW Pipes

Casing and tubing: lined inside drilling well. Seamless pipes use to be the only choice for lining pipes inside drilling well, but as the worldwide acknowledgement of ERW pipe’s high-quality weld seam and the cost-effective, more and more projects have been choosing ERW instead of seamless pipe.


Constructional structural pipes(round, square and rectangular): round, square and rectangular ERW structural pipes are widely used in frameworks of shopping centres, theatres, airports, bridges, workshops etc.


Low-pressure flow transmitting: ERW pips are also used in water supply; cooling water supply for plants and equipment; low pressure thermal distributing; coal slurry transportation and more.


Pipes for raw materials in the manufacturing industry: automobile vent-pipe; low and intermediate pressure boiler pipes; bulk matters transportation pipes.


Other application: piling pipes, furniture fabricating and more.


Out diameter: 1/2" -24"    

Thickness: sch5, sch10, sch40, sch80, st, xs (according to the ASME B36.10M)


Small diameter erw pipe specification


Out diameterSch 5Sch 10Sch 40
InchmmThicknessKg/mtrThickness
Kg/mtr
Thickness
Kg/mtr
1/2"21.31.650.812.111.012.771.29
3/4"26.71.65
1.032.111.302.871.71
1"33.41.65
1.312.772.123.382.54
1 1/4"42.21.65
1.932.773.153.684.11
1 1/2"48.31.65
1.932.773.153.684.11
2"60.31.65
2.422.773.984.815.31
3"88.92.114.583.056.545.4911.45
3 1/2"101.62.115.253.057.525.7413.77
4"114.32.115.253.057.525.7413.77
5"141.32.779.503.4011.746.5522.10
6"168.32.7711.473.4014.047.1128.68
8"219.12.7714.993.7620.258.1843.16

Large diameter erw pipe specification


OD

WT


















Inch

mm

8 5/8"

219.1mm

10 3/4"

273.1mm

12 3/4"

325.0mm

14"

355.6mm

16"

406.4mm

18"

457.7mm

20"

508.0mm

24"

610mm

24 4/5"

630.0mm

0.157

4.0

----

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0.197

5.0

---

---

---

---

---

---

---

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0.236

6.0

---

---

---

---

---

---

---

---

---

---

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0.276

7.0

---

---

---

---

---

---

---

---

---

---

---

---

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0.315

8.0

---

---

---

---

---

---

---

---

---

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---

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0.354

9.0

---

---

---

---

---

---

---

---

---

---

---

---

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0.394

10.0

---

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---

---

---

---

---

---

---

---

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---

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0.133

11.0

---

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---

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---

---

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---

---

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---

---

---

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0.492

12.5

---

---

---

---

---

---

---

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---

---

---

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0.551

14.0





---

---

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---

---

---

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---

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0.630

16.0





---

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---

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---

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0.689

17.5









---

---

---

---

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---

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0.748

19.0











---

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---

---

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0.787

20.0



















HYDROSTATIC AND NON-DESTRUCTIVE ELECTRIC TESTING

Hydrostatic inspection test pressures for plain-end pipe are listed in follow table of the A53 / A53M industry specification. Test pressures are maintained for a minimum of five seconds. Non-destructive electric testing of the weld seam is required on each length of ERW pipe NPS 2 and larger.


Tolerance of Outside Diameter

StandardOut Diameter
Tolerance of Pipe End
Tolerance of Pipe Body
API 5L

219.1~273.1

+1.6mm, -0.4mm
±0.75%
274.0~320
+2.4mm, -0.8mm
±0.75%
323.9~457
+2.4mm, -0.8mm
±0.75%
508
+2.4mm, -0.8mm
±0.75%
559~610
+2.4mm, -0.8mm
±0.75%

Tolerance of Wall Thickness


Standard
Grade
Out Diameter
Wall Thickness
API 5LA219.1~457
+15%, -12.5%
B508~610
+17.5%, -12.5%
X42-X80508~610
+19.5%, -8%

Chemical Analysis

Standard

Class

Grade

Chemical Analysis(%)

Mechanical Properties(min)(Mpa)

C

Mn

P

S

Tensile Strength

Yield Strength

API 5L

PSL1

B

0.26

1.2

0.03

0.03

414

241

X42

0.26

1.3

0.03

0.03

414

290

X46

0.26

1.4

0.03

0.03

434

317

X52

0.26

1.4

0.03

0.03

455

359

X56

0.26

1.4

0.03

0.03

490

386

X60

0.26

1.4

0.03

0.03

517

414

X65

0.26

1.45

0.03

0.03

531

448

X70

0.26

1.65

0.03

0.03

565

483

PSL2

B

0.22

1.2

0.025

0.015

414

241

X42

0.22

1.3

0.025

0.015

414

290

X46

0.22

1.4

0.025

0.015

434

317

X52

0.22

1.4

0.025

0.015

455

359

X56

0.22

1.4

0.025

0.015

490

386

X60

0.22

1.4

0.025

0.015

517

414

X65

0.22

1.45

0.025

0.015

531

448

X70

0.22

1.65

0.025

0.015

565

483

X80

0.22

1.85

0.025

0.015

621

552


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